That's it...no joking, no fooling

25th November 2011

Post

Walthers 72’ Centerbeam with Jaeger HO Lumber Load

This is my second try at customizing lumber loads for my model train rolling stock. I’ve always wanted a centerbeam but I didn’t think that my prototype railroad Burlington Northern ran centerbeams; then I saw photos and changed my whole outlook on the subject

http://images112.fotki.com/v386/photos/0/1672550/10233805/IMG_9164-vi.jpg

Before I chose to assemble the Jaeger HO lumber load, I bought a Walthers 72’ centerbeam, along with a Walthers lumber load, and immediately I didn’t like the look of the plastic load. I had already bought a bulkhead flatcar with a Jaeger load but didn’t assemble it yet.

Perhaps the reason I didn’t assemble the Jaeger load for my bulkhead is that it looked like a challenge and that I’d mess it up and have to suck up the loss. I researched and saw how others put the load together and then felt that it wouldn’t be as difficult as I thought.

http://images44.fotki.com/v220/photos/0/1672550/10233805/IMG_9164-vi.jpg

The moment I placed the first few loads, I knew I made the right decision; look at how much more realistic the centerbeam looks as compared to the BN above.

The tools I use are relatively common and cheap, making the project much more easier to do than if I didn’t have them.

http://images58.fotki.com/v156/photos/0/1672550/10233805/IMG_9169-vi.jpg

After I finished assembling one side, I couldn’t think of anything else. I couldn’t wait to finish the other side.

http://images56.fotki.com/v362/photos/0/1672550/10233805/IMG_9169-vi.jpg

From previous experience with my bulkhead flat car project, I didn’t like the way the Jaeger lumber loads were wrapped with nylon string. My research found that the loads looked more prototypical if Pactrim tape is used. Now I couldn’t find Pactrim at my local hobby shop, nor did I want to wait for mail order, nor did I think paying $10 for Pactrim would be as cheap as using black electrical tape.

By taping together two Exacto blades, I found that the distance between the blade tips was approximately the 1/32” width of Pactrim tape. Estimating the length needed to wrap the block was easy; I just wrapped the block in the non-sticky side of the black tape.

Below are the tools I use for this part of the project and an example of the resulting substitution.

http://images9.fotki.com/v248/photos/0/1672550/10233805/IMG_9172-vi.jpg

Although it took some time, I finished wrapping just over half of the loads.

http://images54.fotki.com/v77/photos/0/1672550/10233805/IMG_9174-vi.jpg

I am almost there, looking good.

http://images44.fotki.com/v301/photos/0/1672550/10233805/IMG_9175-vi.jpg

Next I had to drill holes in my centerbeam, using #64 drill bit. 72 holes for the cabling.

http://images112.fotki.com/v386/photos/0/1672550/10233805/IMG_9179-vi.jpg

These are the spacers for unloading and loading the loads.

http://images53.fotki.com/v421/photos/0/1672550/10233805/IMG_9180-vi.jpg

I stacked the load, next up is the cabling.

http://images16.fotki.com/v363/photos/0/1672550/10233805/IMG_9181-vi.jpg

To thread the holes with the cabling, I dipped the tips of the nylon string in Super Glue, then after the tips dried, I cut the cable at a sharp angle, making very easy to thread the holes.

http://images43.fotki.com/v1328/photos/0/1672550/10233805/IMG_9182-vi.jpg

Looking good.

http://images43.fotki.com/v1328/photos/0/1672550/10233805/IMG_9183-vi.jpg

A revealing closeup of the cabling project.

http://images51.fotki.com/v278/photos/0/1672550/10233805/IMG_9184-vi.jpg

Another closeup of the cabling project.

http://images51.fotki.com/v303/photos/0/1672550/10233805/IMG_9185-vi.jpg

I tightened the cabling, then used a toothpick to apply the Super Glue to the cable. Once I finished one side, I trimmed the excess cable.

http://images51.fotki.com/v103/photos/0/1672550/10233805/IMG_9187-vi.jpg

Look at how great that looks. The real thing.

http://images58.fotki.com/v448/photos/0/1672550/10233805/IMG_9187-vi.jpg

The finished project. This took over 12 hours of work, and not one temper tantrum.

http://images44.fotki.com/v220/photos/0/1672550/10233805/IMG_9190-vi.jpg

After I figure out how to remove the plastic load on my other BN centerbeam, that is next on my list for equipping with another Jaeger lumber load.